Transmission Design - Powertrain

  • Pune
  • Bajaj Auto Ltd

Job Title: Manager Transmission Design (Powertrain Transmission / Drivetrain Mechanical.)

Work Location: PUNE

Qualification: B.E/ B Tech

Experience: 8 to 12 years


Position Summary:

We are seeking an experienced Automotive R&D professional with 8 to 12 years of industry expertise to lead Drivetrain design roles. As an Automotive R&D (Manager Transmission Design), you will play a pivotal role in driving innovation, designing cutting-edge solutions, and enhancing the performance of our automotive ICE products. You will collaborate with cross-functional teams to conceptualize, design, and develop new technologies.


Roles:

  • Highly motivated and inspiring personality who will Lead and manage the Drivetrain functions for 2 and 3Wheelers, providing technical guidance, mentorship, and performance evaluation.
  • Define and oversee the development of new automotive technologies, ensuring alignment with company goals and industry trends.
  • Collaborate with engineering, design, and production teams to translate innovative ideas into feasible prototypes and products.
  • Conduct thorough research and analysis to identify potential improvements in vehicle performance, safety efficiency.
  • Stay updated with emerging trends, breakthroughs, and advancements in the automotive industry, incorporating relevant findings into R&D efforts.
  • Lead the documentation of design specifications, Design releases and testing results for internal reference and potential patent applications.


Prerequisites:

  • Strong knowledge of Automotive Drivetrain systems, EV Motor Mechanical components, and emerging technologies.
  • Proficiency in using Romax software with Minimum 5 years of hands-on experience, knowledge of other simulation tools as Kisssoft, ADAMS, ANSYS.
  • Extensive experience in designing transmission components as Gears, Shafts, Bearings, Differential sizing, Driveshafts, Axle, Clutch and shifting components and validating the same.
  • Transmission calculation as Tractive effort diagram, Gear ratios selection for vehicle level requirements, Bearing sizing, Gears, and shaft strength calculations. Gears’ macro and micro geometry analysis.
  • Know-how of transmission components material, manufacturing process as forging and machining, hobbing, shaping, honing, grinding, spline rolling, forming and heat treatment parameters selection. Gear quality standard knowledge.
  • EV Motor mechanical components design, Powertrain integration, Motor Shafts, bearings and sealing selection for IP67 requirements, Motor housing design, CAE/CFD and NVH results interpretation and design input. AMT gearbox experience will be an added advantage.
  • Ability to make EV Powertrain layout, resolving integration related issue and strong understanding of DFM, DFA, DFS. Coordination with different stakeholders as Vehicle team, EEE, Component Development, Production, Service.
  • Component wise evaluation procedures, methods, test equipment’s and interpreting results of Gearbox endurance test, clutch durability, gearbox noise testing, synchro testing, differential and axles.
  • Excellent leadership and team management skills, with the ability to inspire and guide a multidisciplinary team.
  • Effective communication skills to convey complex technical concepts to both technical and non-technical stakeholders.
  • Technical documentation writeup as DFMEA, DRBFM, Testing Standards, Validation reports. Know-how of modern product development processes as DoE, VA/VE.
  • Proven problem-solving abilities and a creative mindset for innovative solutions.
  • Ability to adapt to a fast-paced and dynamic work environment while managing multiple projects simultaneously.